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Posted

On the original boards you set one relay at a time and cycle through them. All 16 take less than a quarter second.

Given that, the current on the 12v line shouldn't go much above the 17mA per relay. You should spec for higher by about 4x just for fun. Since they are latching there is only a small quiescent current when they are not switching.

I went back to look at some of the old posts and got nostalgic :)

Posted (edited)

The files are posted on Kevin's boards site.

I've checked the boards, but wanted to test them so I just had s small run made.

These would be great candidates for assembly as well. It's surprisingly inexpensive.

I'm not sure if I would be up to running the group buy. It was quite a bit of effort. I would happily work with someone though.

Edited by Kerry
Posted

A question: since the relays seems to be the largest expense if building a few of these, would it make sense to go for a slightly larger but cheaper relay? For example:

http://se.mouser.com/ProductDetail/KEMET-NEC-TOKIN/EE2-45TNU/?qs=sGAEpiMZZMs3UE%252bXNiFaVLHF5q190qntaE86wsYZ%2ffA%3d

I'm not fully sure this part would work, so apologies if I don't have the spec right. If it does, it would make the board roughly 15 mm longer (bad) but save 25-30 euro on the relay cost (good)...

Posted

A question: since the relays seems to be the largest expense if building a few of these, would it make sense to go for a slightly larger but cheaper relay? For example:

http://se.mouser.com/ProductDetail/KEMET-NEC-TOKIN/EE2-45TNU/?qs=sGAEpiMZZMs3UE%252bXNiFaVLHF5q190qntaE86wsYZ%2ffA%3d

I'm not fully sure this part would work, so apologies if I don't have the spec right. If it does, it would make the board roughly 15 mm longer (bad) but save 25-30 euro on the relay cost (good)...

Those look like they would work for the V1 PCB (in the proper 12V coil voltage), and are considerably cheaper ($2.31 10 or more, vs. $4.05 25 or more for the Omrons). Contacts are silver alloy with gold alloy overlay. Dimensionally they look very close and should work.

 

Not sure if the Omrons have any advantages to warrant the price difference? Are Omron more reliable? I know they have been in the relay game for a long time.

  • 2 weeks later...
Posted (edited)

Nice.

Are the attenuator resistors 1206 or 0805, is there a reason for the larger mounting holes at the corners ?

Edited by b0bb
Posted (edited)

the holes are .125 inch, good for a #6 screw.

I can certainly make the holes smaller for production boards.

the 50 ohm resistors are the bigger ones, those attenuator

resistors are the smaller ones.

remember that the board is 2 x 3 inches, on my screen it shows up at about 2x

other than the 3 caps, there are exactly the same number of components on the back

of the board

Edited by kevin gilmore
Posted (edited)

the holes are .125 inch, good for a #6 screw.

I can certainly make the holes smaller for production boards.

the 50 ohm resistors are the bigger ones, those attenuator

resistors are the smaller ones.

remember that the board is 2 x 3 inches, on my screen it shows up at about 2x

Thanks for the clarification, at 2x3inches, it is just slightly larger than the footprint of the RK50, I am thinking of using this attenuator instead of the RK50 on my T2 build.

Quite an achievement cramming 16relays on the board but leaving enough space for hand assembly, the work is much appreciated.

The hole can either be made smaller or moved closer from the edge to allow the standoff the seating space to prevent it from wobbling.

Edited by b0bb
Posted (edited)

I tested the board out and it works perfectly :D

I needed some time to figure out just how to program it, but I got it working now.

IMAG00278.jpg

Edited by Kerry
Text didn't show up
Posted (edited)

the production board will be 2.0 inches wide, reduced from 2.05 inches wide

so that the input/output jacks line up perfectly.

i can also change the hole size to #4 if people want.

Edited by kevin gilmore
Posted

the production board will be 2.0 inches wide, reduced from 2.05 inches wide

so that the input/output jacks line up perfectly.

i can also change the hole size to #4 if people want.

#4 works for me. Thanks.

  • 3 months later...
Posted
19 hours ago, kevin gilmore said:

those are designed for cs3310 and not for anything else that i'm aware of

Dear kevin,

Thank you!

I'm not electrical guy, just imagine if something can make controller part more simply.

Pal

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