kevin gilmore Posted April 10, 2011 Report Posted April 10, 2011 Like i don't have enough projects going on at once I'm tired of waiting for someone to release boards that do this right. so here is mine in progress http://gilmore.chem.northwestern.edu/attenuator2.jpg Because i don't like any standing power on the relays, and i don't like the resistive drive either, this had to be a bit bigger. board is 3.4 x 10 inches. stereo single board, or two for balanced.
El_Doug Posted April 11, 2011 Report Posted April 11, 2011 (edited) only 256 steps!? for shame musta been a nice distraction, though, given the complexity of the other projects. definitely an elegant system Edited April 11, 2011 by El_Doug
DouglasQuaid Posted April 11, 2011 Report Posted April 11, 2011 I wouldn't be surprised if someone requests a position for a regulator to drop the 5v to 3.3v.
Lil Knight Posted April 11, 2011 Report Posted April 11, 2011 So is there any chance the attenuator boards would fit on the T2's board? Seems bigger, I guess.
Kerry Posted April 11, 2011 Report Posted April 11, 2011 I found these (TX2SA-LT-5V-TH) SMD relays on Mouser. They are au+ag plated, dual coil latching relays and consume about 140mW, but only when switching. Not sure if you are interested, but could possibly do something using both sides of the board. I know what you mean about too many projects
El_Doug Posted April 11, 2011 Report Posted April 11, 2011 I wouldn't be surprised if someone requests a position for a regulator to drop the 5v to 3.3v. i'd certainly love an on-board 3.3v regulator. given how many practical preamp and dac uses there are for 5v, such an addition would save the trouble of adding in yet another little pcb
nattonrice Posted April 11, 2011 Report Posted April 11, 2011 So is there any chance the attenuator boards would fit on the T2's board? Seems bigger, I guess. With two boards stacked I don't see why you couldn't jimmy them in there... I guess if it had an onboard reg you could just tap the 12v supply?
Lil Knight Posted April 11, 2011 Report Posted April 11, 2011 With two boards stacked I don't see why you couldn't jimmy them in there... Heh, hope so. I was looking at the mounting holes and had a feeling they won't match the ones on the T2.
kevin gilmore Posted April 11, 2011 Author Report Posted April 11, 2011 should be room for the 3 volt regulator, one of the high frequency murata switchers. Then up the 5V to 12V. I can get the board slightly smaller, and will look into the other relays.
n_maher Posted April 11, 2011 Report Posted April 11, 2011 I think 128 steps at half the size that would be great.
kevin gilmore Posted April 11, 2011 Author Report Posted April 11, 2011 (edited) Not going to happen. Managed to take .5 inch by getting the relays as close together as possible. All the other relays are the same exact physical size whether they are surface mount or not. Each relay is 20mm width. I doubt i can rotate the relays, but will see. If i rotate the relays, by the time i locate the resistors, there would be virtually no benefit. here you go on the tightest fit i can get. http://gilmore.chem.northwestern.edu/attenuator3.jpg Edited April 11, 2011 by kevin gilmore
nattonrice Posted April 11, 2011 Report Posted April 11, 2011 Four please Have you got a particular uC in mind or is it more BYO?
kevin gilmore Posted April 11, 2011 Author Report Posted April 11, 2011 Yep, down on your side of the pond. 4dsystems lcd touchpanel with cpu http://www.4dsystems.com.au/prod.php?id=148 i have one now, and it works absolutely great. add an arduino and the network stack board and program the thing from an ipod.
nattonrice Posted April 11, 2011 Report Posted April 11, 2011 If I make the kgitsojc controllable via my iphone I'm never going to have to leave my couch again. Excellent.
DouglasQuaid Posted April 12, 2011 Report Posted April 12, 2011 If I make the kgitsojc controllable via my iphone I'm never going to have to leave my couch again. Excellent. When the inevitable heart attack occurs, they're going to have to transport you and the couch your skin adheres itself to.
kevin gilmore Posted April 12, 2011 Author Report Posted April 12, 2011 (edited) edit: http://gilmore.chem.northwestern.edu/attensmt2.jpg 5.7 x 2.6 inches, just this part. I would think that very few would be able to hand assemble this. Edited April 12, 2011 by kevin gilmore
Kerry Posted April 12, 2011 Report Posted April 12, 2011 (edited) Thanks for looking at this. I know this is getting crazy now, but what if you flipped every other relay to the opposite side of the board and pull it in by .25". The resistors would then be spaced evenly. I agree that less people would be able to do this by hand. EDIT: You can keep the signal path same as now if you also switched the pins on the flipped relays. EDIT2: It might not be doable, but would be nice if it could be mounted inside 2" x 1" channel. Could probably do 2 1/2" x 1", but not sure about the control end. Edited April 12, 2011 by Kerry
kevin gilmore Posted April 12, 2011 Author Report Posted April 12, 2011 latest http://gilmore.chem.northwestern.edu/attensmt3.jpg now what i could do is have 4 relays in series then flip the other 4 relays to the back of the board. That way the inputs and outputs are on the same side. It would absolutely have to be a 4 layer board. Not such a bad thing.
Kerry Posted April 12, 2011 Report Posted April 12, 2011 Sounds really good. Four layer boards wouldn't add much to the cost.
luvdunhill Posted April 12, 2011 Report Posted April 12, 2011 Really? I typically pay 2-3x for four later boards, granted in smallish quantities..
Kerry Posted April 12, 2011 Report Posted April 12, 2011 I'm basing it on the total cost. If Kevin can put half the relays on the other side of the board, it would put the board somewhere around 10 sq. inches. I'm guessing you could do that for about $20 per board (so $40 balanced). The rest of the parts will cost much more by comparison.
kevin gilmore Posted April 12, 2011 Author Report Posted April 12, 2011 (edited) pretty good guess. This is exactly 5 inches x 2 inches x 4 layers. not done yet, but the rest should be easy. My eyes hurt. Ground planes both sides. All audio in and out on the one side. http://gilmore.chem.northwestern.edu/attensmt4.jpg Edited April 12, 2011 by kevin gilmore
livewire Posted April 12, 2011 Report Posted April 12, 2011 (edited) My eyes hurt just looking at it and trying to translate the two-sided-ness. The original design had a nice symmetry to it. I really like how the collective around here helps morph KG's designs into advanced things of wonder. Brainstorming works! Edited April 12, 2011 by livewire
Kerry Posted April 12, 2011 Report Posted April 12, 2011 Now that is beautiful! Thank you. It would be nice if you could use some sort of ribbon cable on the digital side to connect it. You can either mount them one on top of the other or two boards vertially depending on the spacing requirements. It seems that we can figure out a way to have this fit a T2, etc. Do you see any value in trying to mount inside some aluminum channel?
kevin gilmore Posted April 12, 2011 Author Report Posted April 12, 2011 (edited) Alrighty then, now an even bigger headache http://gilmore.chem.northwestern.edu/attenuator4.jpg just barely room for the 4 mounting holes, unless i make it bigger can't put mounting holes by the digital stuff. No room for on board 3.3V regulator. someone check for accuracy, the individual layers http://gilmore.chem.northwestern.edu/attenuatorsmt5.pdf Board is exactly 5 inches x 2 inches and 124 holes. 50 boards are $11.28 each plus $200 tooling charge from pcbnet.com So about $15.28 plus shipping, someone else should do this so as to avoid the 11% illinois state and local taxes. I could change the digital connector to a 10 pin ribbon with each pin doubled up. I'm pretty sure this will in fact fit into the T2. Need simplified single pot thing like the twisted pear to control it for this application. This exercise is left to the viewer. Edited April 12, 2011 by kevin gilmore
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