I've never built a Stax or electrostat amp, but I'll take a swing at a couple of things you bring up:
HV resistors: I think some people had problems with leakage in particularly the battery section of the T2. They found that the xicon 273 series, raised off the board alleviated that. From what I recall, PRPs exhibited this problem as well as the seemingly beloved Dales. Raising them above the board would seem to indicate symptoms of breakdown to the ever present ground plane below them. They are cheap (the xicons), so if that is what works, it's not like a Black Gate mantra...
Thick traces: not sure where the now std. 2 oz copper came from. Back when I was more involved in board group buys, usually from Imagineering, 1 oz. was standard.
Insulating pads and fasteners (PEEK screws) seems to have come about from a what works perspective.
Realize that people like Kevin Gilmore, Craig Sawyers, etc. that are instrumental in these threads are also engineers.